质量工作通报
Quality Inspection Report
（第56期）
56th version
山东长兴集团公司品管部 2023年12月29日
QC department, Shandong Changxing Group DEC 29th 2023
12月份质量奖惩通报
November Quality Rewards and Punishments Notice
嘉 奖：
reward
部 门 depart | 姓 名 name | 嘉奖内容 content | 奖 励 reward | 备 注 note |
机加工 Mechanical processing | 崔新江 Cui Xinjiang | 呆滞一批无缝管，φ30*8*6米，建议改成φ30*5*1750胶轴使用，呆滞利用节约成本。 A batch of seamless pipes, φ30*8*6 meters, are recommended to be replaced with φ30*5*1750 rubber shafts to save costs. | 20元 20 Yuan | 不采纳 Not adopted |
电焊 welding | 李强 Li Qiang | 卷板机平衡立柱下侧2*M12丝孔贯穿，实际丝孔只使用一侧，焊接时容易焊接反，建议只打一侧丝孔，节省打孔攻丝时间。 There are 2*M12 wire holes on the lower side of the balance column of the plate rolling machine. The actual wire holes are only used on one side. It is easy to reverse the welding during welding. It is recommended to only drill wire holes on one side to save drilling and tapping time. | 20元 20 Yuan | 不采纳 Not adopted |
外协同步跑道侧板弯曲变形，造成返修整改。 The side panels of the external synchronization track were bent and deformed, causing repairs and rectifications. | 20元 20 Yuan | 40分钟 40 minute | ||
殷晓东 Yin Xiaodong | 归正支撑角钢图纸为63*5，建议更改为50*5角钢，节省成本，不影响整体质量。 the supporting angle steel drawing is 63*5. It is recommended to change it to 50*5 angle steel to save costs and not affect the overall quality. | 50元 50 Yuan | 采纳 adopted | |
横拼部 Short Core composer | 刘传保 Liu Chuanbao | 胶槽引线座瓷眼传动侧到操作侧有很多孔不用，建议依次减少1个，节省瓷眼、方便操作。 There are many unused holes from the drive side to the operating side of the porcelain eye of the glue tank lead seat. It is recommended to reduce the number of holes by one in order to save porcelain eyes and facilitate operation. | 20元 20 Yuan | 不采纳 Not adopted |
外购电箱线路接错，造成拆卸排查整改。 wiring of the outsourced electrical box was incorrectly connected, resulting in disassembly, inspection and rectification. | 90元 90 Yuan | 3小时 3 hour | ||
廖善银 Liao Shanyin | 发现外协导向链轮键槽加工错误，避免不良件误用。 It was found that the outsourced guide sprocket keyway was processed incorrectly to avoid misuse of defective parts. | 20元 20 Yuan | ||
竖拼二部 Long core group 2 | 沈全坤 Shen Quankun | 外购0.75减速电机重复异响，造成拆卸整改。 The outsourced 0.75 reduction motor repeatedly made abnormal noises, causing disassembly and rectification. | 45元 45 Yuan | 1.5小时 1.5 hour |
电工 electric | 王军 Wang Jun | 45元 45 Yuan | 1.5小时 1.5 hour | |
竖拼三部 Long core group 3 | 范文全 | 拉料小车同步带跑偏，电机传动侧调整难度大，需要在减速机侧边增加垫片，建议在机架增加顶丝孔，便于后期调整，省时省力避免不必要的返修整改工时。The synchronous belt of the pulling trolley is misaligned, and it is difficult to adjust the motor drive side. It is necessary to add gaskets on the side of the reducer. It is recommended to add jackscrew holes to the frame to facilitate later adjustments, save time and effort, and avoid unnecessary rework and rectification work. | 20元 20 Yuan | 不采纳 Not adopted |
旋转接头与内丝弯头连接处无扳手位，拧紧难度大，此处容易造成渗水，建议在旋转接头处增加扳手位，便于拧紧及后期维护。There is no wrench position at the connection between the rotary joint and the female elbow, making it difficult to tighten. Water seepage may easily occur here. It is recommended to add a wrench position at the rotary joint to facilitate tightening and subsequent maintenance. | 20元 20 Yuan | 不采纳 Not adopted | ||
发现外协五尺辊筒12键槽加工误差，造成返修整改。 It was found that the outsourced five-foot roller 12 keyway processing error resulted in repair and rectification. | 20元 20 Yuan | |||
孙志强 Sun Zhiqiang | 发现外协前进料上辊筒加工处误差，避免不良件误用。 Errors in the processing of the upper roller were discovered before outsourcing to avoid misuse of defective parts. | 20元 20 Yuan | ||
客服部 After sales | 张虎 Zhang Hu | 在11月30日周度市场例会案例分享中，分享冷水铝块制冷效果差，利用经验排查出问题项，并整改后使用效果良好，作为后续生产装配及市场问题，提出来宝贵的改善，避免了问题的重复发生。In the case sharing at the weekly market meeting on November 30, it was shared that the cooling effect of cold water aluminum blocks was poor. The problem items were identified using experience, and the results were good after rectification. As a follow-up production assembly and market problem, valuable improvements were put forward to avoid The problem reoccurs. | 50元 50 Yuan | 采纳 adopted |
在12月28日周度市场例会案例分享中，分享放板机编码器的接线，如何正确的在客户现场使用屏蔽线的接线方法，及后期故障时的备用方案。 In the case sharing at the weekly market meeting on December 28, we shared the wiring of the plate machine encoder, how to correctly use the shielded wire wiring method at the customer site, and the backup plan in case of later failure. | 50元 50 Yuan | 采纳 adopted | ||
客服部 After sales | 仇文宝 Chou Wenbao | 在12月7日周度市场例会案例分享中，分享对接光电所使用的作用和相对调整的办法，做了具体分享，并分享合理有效。In the case sharing at the weekly market meeting on December 7, the functions and relative adjustment methods used in docking optoelectronics were shared in detail, and the sharing was reasonable and effective. | 50元 50 Yuan | 采纳 adopted |
周洛宇 | 在12月14日周度市场例会案例分享中，分享多次烧保险丝，认真排查确认为接线线路问题，为后期整改排查提出来了合理的改善，避免了问题的再次发生，和后期整改的有效性。 In the case sharing at the weekly market meeting on December 14, it was shared that the fuse burned multiple times, and careful investigation confirmed that it was a wiring problem. Reasonable improvements were proposed for later rectification and troubleshooting, which avoided the recurrence of the problem and made the later rectification effective. | 50元 50 Yuan | 采纳 adopted | |
李旭 Li Xu | 在12月21日周度市场例会案例分享中，分享微动开关的调节方法及步骤，经确认符合标准，可方便后期的安装及维护。In the case sharing at the weekly market meeting on December 21, the adjustment methods and steps of the micro switch were shared. After being confirmed to meet the standards, it can facilitate later installation and maintenance. | 50元 50 Yuan | 采纳 adopted | |
齿接机齿接中间有缝，建议前传、后传上下辊筒改成花纹，方便操作、提高质量。 There is a gap in the middle of the tooth joint of the tooth splicing machine. It is recommended that the upper and lower rollers of the front and rear transmission be changed into patterns to facilitate operation and improve quality. | 20元 20 Yuan | 不采纳 Not adopted | ||
邵明岩 Shao Mingyan | 对于收板架压杆容易跑偏问题，建议在支撑轴上加个沉孔顶丝，阻止压杆左右跑偏。 Regarding the problem that the pressure rod of the closing plate frame is easy to deviate, it is recommended to add a countersunk jack screw on the support shaft to prevent the pressure rod from deviating left and right. | 20元 20 Yuan | 不采纳 Not adopted | |
B3L机型圆盘刀侧面的垃圾挡板影响切下的垃圾掉落带到板里面，建议取消或改进。 The garbage baffle on the side of the B3L disc cutter affects the cut garbage from falling and being carried inside the plate. It is recommended to cancel or improve it. | 20元 20 Yuan | 不采纳 Not adopted | ||
郑昌帅 Zheng Changhuai | 齿接机收板架有的客户要求收两摞模式，建议在收板架程序增加两摞程序及相关配件，方便客户调节使用（特殊订单可要求，不在常规机型增加）。 Some customers require a two-stack mode for the pallet collecting rack of the gear splicing machine. It is recommended to add two stacks of programs and related accessories to the pallet racking program to facilitate customer adjustment and use (special orders can be requested, and are not added to regular models). | 20元 20 Yuan | 不采纳 Not adopted |
考 核：
Punishment:
部 门 department | 姓名 Name | 考核内容 content | 考 核 Punishment | 备 注 note |
机加工 mechanical | 周继产 Zhou Jichan | 拼板机垃圾震动安装孔打孔反向反，造成返修整改。 The vibration mounting hole of the panel machine was reversed, causing it to be repaired and rectified. | 50元 50 Yuan | |
竖拼三部 Long core group 3 | 孙志强 Shun Zhiqiang | 装配顶端尼龙不当，造成开裂，承担配件费用。 Improper assembly of the top nylon may cause cracking, and the cost of accessories will be borne. | 10元 10 Yuan | |
苏德利 Su Deli | 齿接机CX2310-GT-5成品入库胶槽固定螺栓失效，固定螺栓未紧住，造成的返工整改。 The fixing bolts of the rubber tank of the tooth splicing machine CX2310-GT-5 failed when the finished product was put into storage, and the fixing bolts were not tightened, resulting in rework and rectification. | 25元 25 Yuan | ||
庞鹏程 Pang pengcheng | 25元 25 Yuan | |||
黄庆伟 Huang Qingwei | 15元 15 Yuan | |||
仓储部 wharehouse | 颜培建 Yan Peijian | 发拼板机CX2308-HP-5-AB漏发皮带扣 The puzzle machine CX2308-HP-5-AB misses the belt buckle | 100元 100 Yuan | |
陈士鹏 Chen Shipeng | 100元 100 Yuan |
编 制： 品管部 审 核： 批 准：
Compiled by: QC depart Reviewed by: Approved by:
山东长兴（集团）有限公司将继续以科技进步为基石，加快企业的转型升级。以“赋能用户，让未来发展不可思议”的使命，领先的国内、国际市场份额，打造具有国际竞争力的木业机械制造企业，成为中国木业机械领军企业。
Shandong Changxing (Group) Co., Ltd. will continue to accelerate the transformation and upgrading of the enterprise based on scientific and technological progress. With the mission of "Empowering users for incredible future growth", we will build an internationally competitive wood machinery manufacturing enterprise with leading domestic and international market shares and become the leading wood machinery enterprise in China.
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