质量工作通报
Quality Inspection Report
（第20期）
20th version
山东长兴集团公司品管部 2024年8月1日
QC department, Shandong Changxing Group AUG 1th 2024
7月份质量奖惩通报
July Quality Rewards and Punishments Notice
嘉 奖：
Reward
部 门 depart | 姓 名 name | 嘉奖内容 content | 奖 励 reward | 备 注 note |
机加工 Mechanical processing | 张胜利 Zhang Shengli | B3L配收板架后皮带轮轴为不带键，使用尼龙轮为带键，建议尼龙轮改为不带键，节省外协拉键费用 The rear pulley shaft of the B3L receiving plate rack is keyless, and a nylon pulley with a key is used. It is recommended to change the nylon pulley to a keyless one to save the cost of outsourcing the key. | 50元 50 Yuan | 采纳 adopted |
张鲁兴 Zhang Luxing | 竖拼胶槽与横拼机胶槽为10个的加热管，只有原二部设备拼板机使用为14的加热管，建议改为通用，方便加工键槽 The vertical glue slot and the horizontal glue slot of the machine have 10 heating tubes. Only the original two equipments use 14 heating tubes. It is recommended to change to universal to facilitate keyway processing. | 20元 20 Yuan | 不采纳 Not adopted | |
加高过桥固定架与常规过桥固定架尺寸相同，代码不同，建议更改代码，物料统一。The heightened bridge fixing frame has the same size as the conventional bridge fixing frame, but different codes. It is recommended to change the codes and unify the materials. | 50元 50 Yuan | 采纳 adopted | ||
周继产 Zhou Jichan | 外协齿接机方管直线导轨丝孔滑丝，造成返修整改 The thread hole of the square tube linear guide of the outsourced gear connection machine slipped, causing repair and rectification | 30元 30 Yuan | 1小时 1 hour | |
电焊 welding | 李桂伟 Li Guiwei | B1型全伺服后铡刀电机板与主架配合焊接时尺寸不易掌握，建议将电机板加长60毫米增大接触面可减少两个加强板，方便焊接提高焊接效率（按加长20毫米改） The size of the B1 full servo rear guillotine motor plate and the main frame is not easy to grasp when welding. It is recommended to lengthen the motor plate by 60 mm to increase the contact surface and reduce two reinforcement plates, which is convenient for welding and improves welding efficiency (modified by lengthening 20 mm) | 50元 50 Yuan | 采纳 adopted |
外协下冷水管漏水，造成返修整改 The outsourced cold water pipe leaked, causing repair and rectification | 25元 25 Yuan | 45分钟 45 min | ||
李强 Li Qiang | 15元 15 Yuan | 30分钟 30 min | ||
装配 | 沈全坤 Shen Quankun | B3L点胶用轴套过长，导致点胶行程不够，建议气缸四氟套改短10毫米增加点胶气缸行程The B3L dispensing sleeve is too long, resulting in insufficient dispensing stroke. It is recommended to shorten the cylinder PTFE sleeve by 10 mm to increase the dispensing cylinder stroke | 50元 50 Yuan | 采纳 adopted |
李桂明 Li Guiming | B3L出料支架与B1L出料支架用法一样尺寸不相同，建议改为通用方便加工与安装The B3L discharge bracket has the same usage as the B1L discharge bracket but different sizes. It is recommended to change to a universal bracket for easier processing and installation. | 20元 20 Yuan | 不采纳 Not adopted | |
外协前抬头驱动轴跳动，造成返修整改 The outsourced front head drive shaft was vibrating, causing repair and rectification | 15元 15 Yuan | 30分钟 30 min | ||
王强业 Wang Qiangye | 收板架内框外接料主架安装板使用链条浪费，建议更改焊接尺寸能节省链条长度The use of chain in the main frame mounting plate of the inner frame of the receiving frame is wasteful. It is recommended to change the welding size to save chain length | 50元 50 Yuan | 采纳 adopted | |
外协上刀架定丝孔不顺，造成车间返修整改 The screw hole of the outsourced tool holder was not smooth, causing the workshop to return for repair and rectification | 30元 30 Yuan | 1小时 1 hour | ||
李淑恒 Li Shuhuan | B3设备与B1设备中仓使用弹簧规格一样，建议改为二部弹簧涨紧结构，便于物料统一The spring specifications used in the middle bin of B3 equipment and B1 equipment are the same. It is recommended to change to a two-part spring tensioning structure to facilitate material unification | 20元 20 Yuan | 不采纳 Not adopted | |
外购空调漏氟，造成两台拆卸整改 The purchased air conditioner leaked fluorine, resulting in two units being dismantled for rectification | 15元 15 Yuan | 30分钟 30 min | ||
范文全 Fan Wenquan | 35元 15 Yuan | 45分钟 45 min | ||
外购电箱空调温控表不灵敏，造成拆卸整改The temperature control meter of the purchased electric box air conditioner was not sensitive, which led to its disassembly and rectification | 15元 15 Yuan | 30分钟 30 min | ||
王军 Wang Jun | 15元 15 Yuan | 30分钟 30 min | ||
装配 Assembly | 高庆洪 Gao Qinghong | 外购导向链轮摆动，造成拆卸更换 The purchased guide sprocket swings, requiring disassembly and replacement | 60元 60 Yuan | 2小时 2 hour |
张开利 Zhang Kaili | 外协上刀架顶丝块焊接错误，造成返修整改The welding error of the top screw block of the outsourced tool holder caused rework and rectification | 30元 30 Yuan | 1小时 1 hour | |
赵忠国 Zhao Zhongguo | 外协下排屑方管丝孔误差，造成拆卸整改 thread hole error of the square tube for chip removal caused disassembly and rectification | 20元 20 Yuan | 40分钟 40 min | |
离合器电机座板焊接位置误差，造成返修整改clutch motor seat plate welding position error caused repair and rectification | 30元 30 Yuan | 1小时 1 hour | ||
生产部 Production | 王相启 Wang Xiangqi | B3L拼板机出料皮带安装费事费力需要一人配合完成，建议把槽钢焊接方式改变，轴承座安装在槽钢上侧，提高装配效率The installation of the B3L panel machine's discharging belt is laborious and requires one person's cooperation. It is recommended to change the channel steel welding method and install the bearing seat on the upper side of the channel steel to improve assembly efficiency. | 50元 50 Yuan | 采纳 adopted |
拼板机连接收板架用0.75减速电机负载较大，建议垃圾传动带改为用后刀伺服传动The 0.75 reduction motor used to connect the panel machine to the panel receiving frame has a large load. It is recommended that the garbage transmission belt be replaced with a rear knife servo drive. | 20元 20 Yuan | 不采纳 Not adopted | ||
八尺机前刀离合器固定板孔距不距中影响离合器使用寿命，建议把离合器固定板改为距中打孔，提高使用寿命The hole distance of the clutch fixing plate of the front knife of the eight-foot machine is not in the middle, which affects the service life of the clutch. It is recommended to change the clutch fixing plate to the middle to increase the service life | 50元 50 Yuan | 采纳 adopted | ||
客服部 After sales | 周建 Zhou Jian | 齿接机进料辊筒锥形尼龙轮顶丝尼龙轮容易松动，建议增加键槽固定，可减少卡板提高美观The conical nylon wheel of the feeding roller of the gear joint machine is easy to loosen. It is recommended to add a keyway to fix it, which can reduce the card plate and improve the appearance. | 50元 50 Yuan | 采纳 adopted |
刘中仕 Liu Zhongshi | 放板机轴承碗过浅有掉重辊的风险，建议优化加高增加挡板，提高质量防止出现安全隐患bearing bowl of the plate placing machine is too shallow, which may cause the risk of the heavy roller falling off. It is recommended to optimize the height and add baffles to improve the quality and prevent safety hazards. | 50元 50 Yuan | 采纳 adopted |
考 核：
Purnishment
部 门 department | 姓名 Name | 考核内容 content | 考 核 Punishment | 备 注 note |
机加工 mechanical | 张鲁兴 Zhang Luxing | 齿接机胶槽铣槽处误差5毫米，造成返修整改The error of the milling groove of the gear joint machine was 5 mm, which caused repair and rectification | 50元 50 Yuan |
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电焊 welding | 杨勇 Yang Yong | 离合器电机座板焊接位置误差，造成返修整改 The clutch motor seat plate welding position error caused repair and rectification | 50元 50 Yuan |
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李桂伟 Li Guiwei | 20元 20 Yuan |
| ||
杨勇 Yang Yong | 齿接机右后防护罩焊接位置误差，造成返修整改 The welding position error of the right rear protective cover of the gear joint machine caused repair and rectification | 50元 50 Yuan |
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李桂伟 Li Guiwei | 齿接机右后防护罩焊接位置误差，造成返修整改 The welding position error of the right rear protective cover of the gear joint machine caused repair and rectification | 20元 20 Yuan |
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殷晓东 Yin Xiaodong | 市场发货设备调节支架轴头开焊，造成返修整改 The shaft head of the adjustment bracket of the equipment shipped to the market was welded, resulting in repair and rectification | 200元 200 Yuan |
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李桂伟Li Guiwei | 40元 40 Yuan |
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品管部 QC | 郑勇 Zheng Yong | 50元 50 Yuan |
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装配 Assembly | 沈全坤 Shen Quankun | 拼板机垃圾震动斗拉簧漏发，造成补发 The tension spring of the jigsaw machine's garbage vibration bucket was missed, causing re-issuance | 50元 50 Yuan |
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黄庆伟 Huang Qingwei | 20元 20 Yuan |
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维保部 QC | 时立光 Shi Liguang | 维保机圆盘刀万向节干涉滑道，造成返修整改 The universal joint of the disc cutter of the maintenance machine interfered with the slideway, resulting in repair and rectification | 50元 50 Yuan |
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采购部 Purchasing | 周杰 Zhou Jie | 外协冷水铝块漏水，重复发生未按要求排查造成车间重复投诉 The outsourced cooling aluminum block leaked repeatedly and was not checked as required, resulting in repeated complaints from the workshop | 50元 50 Yuan |
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王磊 Wang Lei | 20元 20 Yuan |
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编 制：品管部 审 核： 批 准：
Compiled by: QC depart Reviewed by: Approved by:
