质量工作通报
（第28期）
山东长兴集团公司品管部 2024年12月2日
11月份质量奖惩通报
嘉 奖：
部 门 | 姓 名 | 嘉奖内容 | 奖 励 | 备 注 |
生产部 | 高庆洪 | B3L垃圾从动与被动链条使用时每次都需要截取浪费时间，建议采购成品节省时间，提高工作效率 | 50元 | 采纳 |
大滑道支接架（同步后）4个圆盘刀引导板建议4个孔位置取消，避免浪费时间提升工作效率 | 20元 | 不采纳 | ||
B3L同步涨紧支架安装板为装配现场焊接，浪费时间、并污染漆面，建议由上道工序焊好可直接使用 | 50元 | 采纳 | ||
B3L 效正小压轮轴与B1L效正小压轮轴物料相接近，建议两种物料更为一种使用、便于物料统一方便管理 | 50元 | 采纳 | ||
发现外协刀型板孔内铁渣未清理，造成车间重复反馈 | 20元 | |||
外购轴承座顶丝处开裂，造成拆卸整改 | 15元 | 0.5小时 | ||
外协排屑链轮支架，切割角度误差，造成拆卸整改 | 90元 | 3小时 | ||
李桂明 | B3L归正链条长120L，每次使用都需要截取，建议改为103L长度直接采购成品，提高工作效率 | 50元 | 采纳 | |
B3L水箱与B1L水箱不一样，建议把B3L水箱取消改为B1L的优化安装结构统一物料减少种类 | 20元 | 不采纳 | ||
B3L刀腮原6个孔技改后螺栓干涉，建议更改为5个孔避免与槽钢干涉，同时节约打孔工时 | 50元 | 采纳 | ||
校正轮短轴有时挂链条干涉，链轮外移才可以，建议效正轮短轴加长8mm，避免调整节省时间 | 50元 | 采纳 | ||
外协排屑链轮支架，切割角度误差，造成拆卸整改 | 90元 | 3小时 | ||
李桂伟 | 86滑道支撑架焊接需要量尺寸定位费时费工，建议做定位工装、保证尺寸统一、节约时间 | 50元 | 采纳 | |
放板机剩余140x140X5的料头无法使用，建议4B3L归正支撑架140X80x5的方管与140x140x5的料头接着使用，避免原材料浪费 | 20元 | 不采纳 | ||
B3L机架焊接振动斗挂鼻尺寸与拉簧角铁位置相同，建议将拉黄角铁增加1个孔节约1个100长带铁，节约焊接工时 | 20元 | 不采纳 | ||
李淑恒 | B3L机器水泵用的接头多容易漏水浪费材物、建议改成B1L用的那种水泵，节省一个弯头、一个变径换头、一个直接、统一物料 | 20元 | 不采纳 | |
生产部 | 李淑恒 | C型机型小门要配打孔浪费工时，小门是标准件建议技术出图纸确定孔的位置，机加工打好孔装配直接安装，提高工作效率 | 50元 | 采纳 |
大臂方管上有8个孔用不到打孔浪费工时,装配容易装错，建议取消节约打孔工时避免装配误装 | 20元 | 不采纳 | ||
发现外协滑轨固定座丝孔未攻通，造成返修整改 | 20元 | |||
廖善琼 | 尼龙棒φ90*1米呆滞45根，现已图纸更新无法使用，建议改为齿接机前进料皮带轮使用（φ78*80），避免呆滞浪费 | 100元 | 不采纳 | |
吕中智 | 二部横拼机、B3L横拼机，工单中3个热电偶长度都是5米，接线时发现过长，物料浪费，建议改为3米长热电偶3个，节约成本 | 50元 | 采纳 | |
沈全坤 | B3L胶槽盖板与点胶爪干涉，建议由点胶豁口80mm改为100mm，减少后期整改工时 | 50元 | 采纳 | |
孙志强 | D1L行程开关支架现使用两种，差别不大，建议改为统一尺寸，方便物料使用 | 20元 | 不采纳 | |
外协中仓上框架孔距误差，造成返修整改 | 15元 | 0.5小时 | ||
外协前进料横梁内孔小，造成返修整改 | 15元 | 0.5小时 | ||
外协后下刀台孔距误差，造成返修整改 | 15元 | 0.5小时 | ||
王强业 | 十十尺收板架内框架皮子多时容易晃动，建议增加内框导向板，增加稳定性 | 50元 | 采纳 | |
殷晓东 | 归正用支撑现使用63#角钢，建议改为50角钢，节约型材，物料统一 | 20元 | 不采纳 | |
张胜利 | 现有呆滞料φ108*25厚*4米，建议改为轴承套（12.45.00000009）、外圆φ110*内孔φ90*长23物料使用，呆滞利用节约成本 | 50元 | 采纳 | |
赵忠国 | 外协一体式水槽槽内焊渣未清理，造成返修整改 | 20元 | 40分钟 | |
外协排屑方管孔距误差，造成返修整改 | 15元 | 0.5小时 | ||
外协上刀架变形，造成返修整改 | 45元 | 1.5小时 | ||
孙先敬 | 外协归正丝母座孔距误差，造成拆卸整改 | 40元 | 80分钟 | |
范文全 | 外购1.1减速电机异响，造成拆卸整改 | 30元 | 1小时 | |
郑开东 | 外购轴承座顶丝不良，造成拆卸整改 | 30元 | 1小时 | |
外协滑道丝孔误差，造成返修整改 | 15元 | 0.5小时 | ||
仓储部 | 李翠翠 | 四氧轮轴（01.50.262）数量779呆滞，建议加卡簧槽改成代码01.50.546正常使用 | 50元 | 采纳 |
王相启 | 同步下滑道 （02.1.1122E） 呆滞135根，建议增加沉孔，用在B1L或C2l横拼机上，可消耗呆滞物料、库存利用 | 100元 | 采纳 | |
客服部 | 贾兆鹏 | 齿接机压板气缸目前使用型号63*50客户做2.4板材及以上原材料时压不住，建议加大气缸减少噪音提高产品质量 | 50元 | 采纳 |
横拼机垃圾输送带是平带，垃圾下来以后，如果掉落的很乱，容易造成垃圾卡住，堵塞，建议把垃圾输送带表面增加凸起胶条，把垃圾刮下去，输送垃圾顺畅，不容易堵料 | 20元 | 不采纳 | ||
齿接机收板架两个电磁阀，摆臂和压杆同时打开的收板不齐，建议改成摆臂和压杆分别打开的状态，或者使用两个电磁阀，让压杆和其中一个摆臂先开，另一个摆臂再打开，收板整齐，增加美观度。 | 20元 | 不采纳 | ||
客服部 | 徐伟升 | 一部的加热管现为两头接线直径10mm的，安装接线比较麻烦且容易窜动造成短路、漏电、建议将加热管改成直径16mm一头出线的、节约铜条、节省安装时间、增加摩擦面减少窜动 | 20元 | 不采纳 |
周建 | 垃圾震动器震动频繁，建议垃圾出料可以设置成间隔式震动 | 20元 | 不采纳 |
考 核：
部 门 | 姓名 | 考核内容 | 考 核 | 备 注 |
生产部 | 周继产 | 电机离合器板孔距误差，造成返修整改 | 50元 | |
张鲁兴 | 20元 | |||
李桂伟 | 垃圾震动挂钩漏焊一个，造成市场返修整改 | 40元 | ||
沈全坤 | 市场反馈过桥发错，造成返修整改 | 200元 | ||
黄庆伟 | 60元 | |||
采购部 | 周杰 | 圆盘刀护罩切换不及时，造成市场问题重复发生 | 50元 | |
王磊 | 20元 |
编 制：品管部 审 核： 批 准：
Quality work bulletin
(Issue 28)
Quality Control Department of Shandong Changxing Group Co., LTD. Dec 2, 2024
Quality Reward and Punishment Notice in November
Commendation:
Bumen | Last Name | Citation content | Awards | Reserve Note |
Production Department | Gao Qinghong | B3L waste driven and passive chains need to intercept waste time every time when they are used, it is recommended to purchase finished products to save time and improve work efficiency | 50 RMB | Adopted |
Large guide rail support frame (after synchronization) 4 disk knife guide plates You are advised to cancel the positions of the 4 holes to avoid wasting time and improve work efficiency | Twenty yuan | Not accepted | ||
B3L synchronous tensioning bracket mounting plate is welded on the assembly site, which wastes time and pollutes the paint surface. It is recommended that it can be used directly after welding in the previous process | 50 RMB | Adopted | ||
B3L effect positive small pressure wheel shaft and B1L effect positive small pressure wheel shaft material is close, it is suggested that the two materials are more one use, easy to unify the material and convenient management | 50 RMB | Adopted | ||
It was found that the iron slag in the hole of the external knife plate was not cleaned, resulting in repeated feedback in the workshop | 20 RMB | |||
The top wire of the purchased bearing seat is cracked, resulting in disassembly and rectification | 15 RMB | 0.5 hour | ||
External chip removal sprocket bracket, cutting Angle error, resulting in disassembly and rectification | 90 RMB | 3 hours | ||
Li Guiming | B3L normalization chain length 120L, each use needs to intercept, it is recommended to 103L length directly purchase finished products, improve work efficiency | 50 RMB | Adopted | |
B3L water tank is different from B1L water tank, it is suggested to change the B3L water tank to the optimized installation structure of B1L, unify the material and reduce the type | RMB20 | Not accepted | ||
The bolt interference after the technical modification of the original 6 holes of the B3L blade is recommended to change to 5 holes to avoid interference with the channel steel, and save the drilling time | RMB50 | Adopted | ||
The short shaft of the correction wheel sometimes interferes with the chain, and the sprocket can be moved outward. It is recommended that the short shaft of the effective positive wheel be lengthened by 8mm to avoid adjustment and save time | 50 RMB | Adopted | ||
External chip sprocket support, cutting Angle error, resulting in disassembly and rectification | 90 RMB | 3 hours | ||
Li Guiwei | The dimensions of the guide rail support frame are time-consuming and labor-intensive. It is recommended to use positioning tools to ensure uniform dimensions and save time | 50 RMB | Adopted | |
The remaining 140x140X5 feed head of the plate releasing machine cannot be used. It is recommended that the square tube of 4B3L normalization support frame 140X80x5 and the feed head of 140x140x5 be used next to avoid waste of raw materials | RMB20 | Not accepted | ||
The size of the B3L frame welding vibration bucket hanging nose is the same as the position of the spring Angle iron. It is recommended to add 1 hole to the yellow Angle iron to save 1 100 long strip iron and save welding hours | 20 RMB | Not accepted | ||
Lee Suk Heng | The joints used by B3L machine pump are more likely to leak and waste materials. It is recommended to change them to the kind of pump used by B1L, saving a bend, a reducer head, and a direct and unified material | 20 RMB | Not accepted | |
Production Department | Lee Suk Heng | The small door of the C-type model should be equipped with drilling holes to waste time, and the small door is a standard part. It is recommended that the technical drawings be drawn to determine the position of the holes, and the holes are machined and assembled directly for installation to improve work efficiency | 50 RMB | Adopted |
There are 8 holes on the square pipe of the big arm which can not be used to punch and waste working hours, and the assembly is easy to install wrong. It is recommended to cancel the saving working hours of punching to avoid assembling wrong | 20 RMB | Not accepted | ||
Found that the external guide rail fixed seat wire hole is not tapped, resulting in repair and rectification | 20 RMB | |||
Liao Sun Qiong | Nylon rod φ90*1 meter sluggish 45, has been updated drawings can not be used, it is recommended to use before tooth connecting machine feed belt pulley (φ78*80), to avoid sluggish waste | 100 yuan | Not accepted | |
Lv Zhongzhi | Two horizontal splice machine, B3L horizontal splice machine, the length of 3 thermocouples in the work order is 5 meters, found too long when wiring, waste of materials, it is recommended to change to 3 meters long thermocouples, save costs | 50 RMB | Adopted | |
Shen Quankun | The B3L rubber groove cover plate interferes with the dispensing claw. It is recommended to change the dispensing gap from 80mm to 100mm to reduce the rectification time in the later period | 50 RMB | Adopted | |
Sun Zhiqiang | D1L travel switch bracket is now used in two kinds, the difference is not big, it is recommended to change to a unified size, easy to use materials | 20 RMB | Not accepted | |
The hole distance error on the warehouse frame in the external cooperation, resulting in repair and rectification | 15 RMB | 0.5 hour | ||
The inner hole of the feed beam before external cooperation is small, resulting in repair and rectification | 15 RMB | 0.5 hour | ||
After external cooperation, the hole distance error of the lower tool table causes repair and rectification | 15 RMB | 0.5 hour | ||
Wang Qiangye | The inner frame of the ten-foot receiving plate frame is easy to shake for a long time. It is recommended to increase the inner frame guide plate to increase stability | 50 RMB | Adopted | |
Yin Xiaodong | Guizhengwith the support is now using 63# Angle steel, it is recommended to change to 50 Angle steel, save profiles, unified materials | 20 RMB | Not accepted | |
Zhang Shengli | The existing dull material φ108*25 thick *4 meters, it is recommended to change the bearing sleeve (12.45.00000009), the outer circle φ110* the inner hole φ90* long 23 materials to use, the dull use saves cost | 50 RMB | Adopted | |
Zhao Zhongguo | The welding slag in the integrated sink groove was not cleaned, resulting in repair and rectification | 20 RMB | 40 minutes | |
External chip discharge square pipe hole distance error, resulting in repair and rectification | 15 RMB | 0.5 hour | ||
External tool holder deformation, resulting in repair and rectification | 45 RMB | 1.5 hours | ||
Son Sun Kyung | The deviation of the hole distance of the main seat of the external coordination is caused by disassembly and rectification | 40 RMB | 80 minutes | |
Fan Boon Quan | Purchased 1.1 gear motor abnormal sound, resulting in disassembly and rectification | 30 RMB | 1 hour | |
Zheng Kaidong | The top wire of the purchased bearing seat is poor, resulting in disassembly and rectification | 30 RMB | 1 hour | |
The wire hole error of the external guide rail causes the repair and rectification | 15 RMB | 0.5 hour | ||
Warehousing Department | Li Cuicui | Four oxygen wheel shaft (01.50.262) Number 779 sluggish, it is recommended to add the spring slot to code 01.50.546 normal use | 50 RMB | Adopted |
Wang Xiangqi | Synchronous glide path (02.1.1122E) Dull 135, it is recommended to add countersink, used in B1L or C2l horizontal splicing machine, can consume dull materials, inventory utilization | 100 yuan | Adopted | |
Customer Service Department | Jia Zhaopeng | The clamping plate cylinder of the tooth joint machine is currently using the model 63*50. When the customer does 2.4 plate and above raw materials, it is not possible to press it. It is suggested to increase the cylinder to reduce noise and improve product quality | 50 RMB | Adopted |
Horizontal splicing machine garbage conveyor belt is flat belt, after the garbage down, if the fall is very messy, easy to cause garbage stuck, blocked, it is recommended to add a raised rubber strip on the surface of the garbage conveyor belt, scrape the garbage down, smooth garbage delivery, not easy to block material | 20 RMB | Not accepted | ||
The receiving plate frame of the tooth splicer has two solenoid valves, the swinging arm and the pressure rod open at the same time are not uniform, it is recommended to change the swinging arm and the pressure rod open respectively, or use two solenoid valves, so that the pressure rod and one of the swinging arms open first, and the other swinging arm opens again, the receiving plate is neat, and the appearance is increased. | 20 RMB | Not accepted | ||
Customer Service Department | Xu Weisheng | A heating pipe is now a double wiring diameter of 10mm, installation wiring is more troublesome and easy to cause short circuit, leakage, it is recommended to change the heating pipe to a diameter of 16mm out of the wire, save copper, save installation time, increase the friction surface to reduce the movement | 20 RMB | Not accepted |
Jian Zhou | Garbage vibrator vibrates frequently, it is recommended that garbage discharge can be set to the interval vibration | RMB20 | Not accepted |
Check:
Bu Men | Name | Content of the assessment | check | Prepared note |
Production Department | Zhou Jichang | Motor clutch plate hole distance error, resulting in repair and rectification | 50 RMB | |
Zhang Luxing | 20 yuan | |||
Li Guiwei | The garbage vibration hook missed a welding, resulting in market repair and rectification | 40 RMB | ||
Shen Quankun | Market feedback bridge sent wrong, resulting in repair and rectification | 200 yuan | ||
Huang Qingwei | 60 yuan | |||
Purchasing Department | Zhou Jie | The disk knife shield is not switched in time, causing repeated market problems | 50 RMB | |
Wang Lei | 20 yuan |
Prepared by: Quality Control Department Review: Approved:
