质量工作通报
Quality Inspection Report
(第17期)
17th version
山东长兴集团公司品管部 2024年7月1日
QC department, Shandong Changxing Group July 1, 2024
6月份质量奖惩通报
June May Quality Rewards and Punishments Notice
嘉 奖:
Reward
部 门 | 姓 名 | 嘉奖内容content | 奖 励 Reward
| 备 注 Note |
机加工 mechanical | 廖善琼 Liaoshanqiong | 呆滞物料一批φ35废料轴造成浪费,建议改为分选机长505摆动轴和厚薄检轴承轴1和轴2。 A batch of φ35 scrap shafts caused waste, it is recommended to change the sorting captain 505 swing shaft and thickness test bearing shaft 1 and shaft 2. | 50元 50Yuan | 采纳 Adopt |
电焊 Welding | 李桂伟 Liguiwei | 14侧板B1L拼板机上附板宽度86要用等离子下料压力机整形,建议改为80*16带铁,节约下料和整形时间,每台节约成本约50元。 14 Side panel B1L panel machine attached board width 86 to use plasma feeding press shaping, it is recommended to change to 80*16 iron, saving cutting and shaping time, each saving cost of about 50 yuan. | 50元 50Yuan | 采纳 Adopt |
装配 Assemble | 高庆洪 Gaoqinghong | B3L机架中仓滑道接近出料下轴处,由于误差原因导致链轮与滑道干涉,建议把中仓下滑道长度缩减5-8毫米,避免由于误差造成的返工返修。 The slide way in the B3L frame is close to the discharging shaft, and the sprocket interferes with the slide way due to the error. It is recommended to reduce the length of the slide way in the middle bin by 5-8mm to avoid rework and repair caused by the error. | 20元 20Yuan | 不采纳 Don’t Adopt |
B3/B3L机型效正轮支撑处建议取消,直接用M12丝杆代替,方便安装省时省力。 It is recommended to cancel the positive wheel support of B3/B3L model and directly replace it with M12 lead rod, which is convenient to install and save time and effort. | 20元 20Yuan | 不采纳 Don’t Adopt
| ||
B3L机型水轮支架焊合与下滑道支撑误差时键块容易干涉,建议把支撑焊合底板80改为70,避免因误差造成的返工,提升工作效率。 The key block is easy to interfere when the welding of the water wheel bracket of B3L model and the glide path support error. It is recommended to change the support welding base plate 80 to 70 to avoid rework caused by the error and improve work efficiency. | 20元 20Yuan | 不采纳 Don’t Adopt
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李淑恒 Lishuheng | B3/B3L机型装车时水槽水不易排出,容易晃动溢出放水不方便,建议把原堵头改为阀门形式,方便放水。 B3/B3L model when loading the tank water is not easy to discharge, easy to shake overflow water is not convenient, it is recommended to change the original plug into the valve form, easy to discharge water. | 50元 50Yuan | 采纳 Adopt
| |
B1L机型出口一体式空调、水箱架拆机时不方便拆卸,建议增加固定支撑腿方便拆卸。 It is not easy to disassemble the integrated air conditioner and water tank frame at the outlet of the B1L model. It is recommended to add fixed support legs for easy disassembly. | 20元 20Yuan | 不采纳 Don’t Adopt
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范文全 Fanwenquan | 发现外协齿接机下冷水块漏水,避免不良品流转使用 Found that the cold water block under the auxiliary gear splicing machine is leaking, to avoid the circulation and use of defective products | 10元 10Yuan | ||
外购空调出现铜管漏氟,造成拆卸整改 The copper pipe of the purchased air conditioner leaks fluorine, causing disassembly and rectification | 25元 25Yuan | 50分钟 50min | ||
沈全坤 Shenquankun | 外协前进料下滑道支撑加工高度误差,造成车间返修整改 The processing height error of feed glide path support before external cooperation caused workshop repair and rectification | 90元 90Yuan | 3小时 3 hours | |
孙志强 Sunzhiqiang | 外协齿接机侧板轴承座安装处有切割瘤,造成车间返修整改 There is a cutting tumor in the installation of the bearing seat of the side plate of the external cotooth splicing machine, which causes the workshop to repair and rectify | 30元 30Yuan | 1小时 1hour | |
赵忠国 Zhaozhongguo | 外协B1后刀台焊接处误差,造成车间返修整改 The welding error of the external B1 rear cutter table caused the work | 30元 30Yuan | 1小时 1hour | |
发现外协大滑道支撑M8丝孔打孔偏差,避免不良品流转 Found that the outside large slide support M8 wire hole punching deviation, to avoid the flow of defective products | 20元 20Yuan | |||
张开利 Zhangkaili | 外购齿接刀间隙大,造成车间拆卸整改 The gap of the purchased tooth joint cutter is large, resulting in the workshop disassembly and rectification | 30元 30Yuan | 1小时 1hour | |
王强业 Wangqiangye | 发现外协气缸销轴孔有铁渣,避免不良品流转 The gap of the purchased tooth joint cutter is large, resulting in the workshop disassembly and rectification | 20元 20Yuan | ||
林然 Linran | 发现外协齿接机导向板折弯错误,避免不良品流转 Find the bending error of the guide plate of the external gear splicing machine to avoid the circulation of defective products | 20元 20Yuan | ||
郑开东 Zhengkaidong | B3L机型上出料滑道固定块安装时精度过高,由于误差造成无法调整,建议改为B1L机型长条孔固定方式方便调整安装(采纳固定孔加大)。 The accuracy of the fixing block of the upper discharge guide rail on the B3L model is too high, and cannot be adjusted due to errors. You are advised to fix the fixing block with long holes on the B1L model to facilitate adjustment and installation. | 50元 50Yuan | 采纳 Adopt | |
生产部 PD | 王相启 Wangxiangqi | 二部水槽现装配方式为焊接,建议改为栓接,提高产品外观质量。 The current assembly method of the two sinks is welding, and it is suggested to be bolted to improve the appearance quality of the product. | 50元 50Yuan | 采纳 Adopt |
收板架气缸支座两端固定轴夹口位松动,建议由原来槽钢改为折弯固定件,提高产品稳定性。 The clamping of the fixed shaft at both ends of the cylinder support of the receiving plate frame is loose. It is recommended to change the original channel steel to a bent fixed part to improve product stability. | 50元 50Yuan | 采纳 Adopt | ||
电工 electric | 吕中智 Lvzhongzhi | 外购电箱空调温控仪处接线错误,造成车间拆卸整改 The wiring error of the temperature controller of the air conditioner of the purchased electric box caused the disassembly and rectification of the workshop | 30元 30Yuan | 1小时 1hour |
仓储部 Storage | 李翠翠 Licuicui | 呆滞物料简易出仓小轴,原φ40直径处建议改为现在使用的出仓小轴φ30,节省浪费呆滞利用。 Sluggish materials can be easily removed from the warehouse shaft. The original φ40 diameter is recommended to be changed to the current discharge shaft φ30, which saves waste and sluggish utilization. | 100元 100Yuan | 采纳 Adopt |
客服部 Customer service department | 贾兆鹏 Jiazhaopeng | B3L拼板机加长大臂升起高度太低,角度太小不方便操作,建议把气缸座右移,增大升起角度,方便操作。 The lifting height of the lengthening arm of the B3L plate splicer is too low, and the Angle is too small to facilitate operation. It is recommended to move the cylinder seat to the right to increase the lifting Angle and facilitate operation. | 20元 20Yuan | 不采纳 Don’t Adopt |
张虎 Zhanghu | 维保机定时时控开关不方便控制,建议改在触摸屏上,方便客户操作。 Maintenance machine timing control switch is not convenient to control, it is recommended to change to the touch screen, convenient customer operation. | 50元 50Yuan | 采纳 Adopt |
考 核:Punishment:
部 门 Department | 姓名 Name | 考核内容content | 考 核 Punishment | 备 注 note |
维保部 Storage | 时立光 Shiliguang | 6月7日质量例会迟到 Maintenance machine timing control switch is not convenient to control, it is recommended to change to the touch screen, convenient customer operation. | 50元 50Yuan | |
维保机压线轮未紧固,造成市场丢失,承担费用 Maintenance machine press wheel is not tightened, resulting in loss of market, bear the cost | 71元 71Yuan | |||
生产部 PD | 王相启 Wangxiangqi | 拼板机CX04E-B1L-1外观皮带轮、电机螺栓锈蚀、磕碰划痕等未处理干净 The appearance of the plate splicing machine CX04E-B1L-1 is not clean, such as the belt pulley, motor bolt rust, bump and scratch | 100元 100Yuan | |
杨凤强 Yangfengqiang | 100元 100Yuan | |||
黄庆伟 Huangqingwei | 100元 100Yuan | |||
装配 Assemble | 汪源 Wangyua n | 成品入库时归正丝杆装反,锥齿轮横轴跳动,造成返修整改 When the finished product is stored in the warehouse, the return screw is installed in reverse, and the cross shaft of the bevel gear is jumping, resulting in repair and rectification | 50元 50Yuan | |
黄庆伟 Huangqingwei | 20元 20Yuan | |||
成品入库时归正涨紧轮移位,吹气电磁阀未固定,试机时指出未整改,管理责任 When the finished product is put into storage, the adjusting tightening wheel is shifted, the blowing solenoid valve is not fixed, and the management responsibility is pointed out that it is not rectified during the test | 50元 50Yuan | |||
王强业 Wangqiangye | 收板架提升链轮装偏,造成返修整改 The lifting sprocket of the receiving plate frame is installed incorrectly, resulting in repair and rectification | 50元 50Yuan | ||
黄庆伟 Huangqingwei | 20元 20Yuan | |||
高庆洪 Gaoqinghong | 拼板机联轴器螺栓未紧,造成返修整改 Splicer coupling bolt is not tight, resulting in repair and rectification | 50元 50Yuan | ||
黄庆伟 Huangqingwei | 20元 20Yuan | |||
机加工 mechanical | 张健 | 发柬埔寨设备过桥槽钢打孔错误,造成现场返修整改 The equipment in Cambodia crossed the bridge channel steel punching error, resulting in on-site repair and rectification | 80元 80Yuan | |
仓储部 Department | 陈士鹏 Chenshipeng | 拼板机CX04F-HP-1,发货时漏发皮带扣 Plate splicer CX04F-HP-1, belt buckle missing when delivered | 50元 50Yuan | |
发柬埔寨设备皮带扣未配,造成现场购买整改 The belt buckle of the equipment sent to Cambodia is not equipped, resulting in on-site purchase and rectification | 50元 50Yuan | |||
聂智森 Niezhishen | 50元 50Yuan | |||
发货设备皮带规格长度配少,造成补发 The delivery of equipment belt specification length is short, resulting in replacement | 50元 50Yuan |
编 制:品管部 审 核: 批 准:
Compiled by: QC depart Reviewed by: Approved by: